Table of Contents7 e# j) x" e' O! L9 `
I. Purpose 目的
$ D1 T% b/ [+ E* Z0 kII. Scope 適用范圍
: m% u7 A. F: X2 E. }# ~- ?) D. uIII. Die classification 模具等級, l3 S9 T) e6 L& m5 S" b/ w) k
IV. Metal stamping dies-General Requirements 五金模具一般要求 L9 c3 r6 B* {" U7 B# [
Die design and construction data sheet 模具設計及組裝時間表, o5 Z' W" l' p" w1 h& a7 t% L6 i
Die design approval 模具設計審核
( o8 I) ~1 y x, J5 g( b" ADie design ownership 模具設計所有權' |" l/ F/ ^$ s2 p- X- X7 U
Die noise模具噪音& b* Z1 d7 k# R; M" ]* m% n
Die design responsibilities 模具設計責任
( w3 t2 i8 G4 EDie performance模具性能
0 h3 N# p% h& }5 R$ U* AV. Die design criteria 模具設計標準- P: B, ]. Q1 Q( a. o
A. Preferred components優先配件(首選零件)
0 W2 |1 J1 l$ B: z1 {B. Production material產品材質
" k( u* R$ P* H, ^+ ~: `2 i dC. Calculating operating tonnage of die 模具工作噸位6 ^0 b/ y4 J$ z: h6 l% d" W! Z
D. General die life and construction 模具壽命及構造; H9 R" r- j( h a
E. Safety安全
/ u- x5 S' I* ?% g3 h# A; l% c4 hF. Scrap removal廢料移出裝置 5 ^% r z( O1 q. z: B# ^; `: `
G. Die set 模座- |2 U4 s; ~% e/ `
H. Die mounting 模具安裝
/ y% ^; h% G( `( e% l$ u! wI. Maintenance requirements 維修要求+ y) Z( p" j% y, z# p0 t+ t
J. Die lubricants模具潤滑
( L% @3 _& ~3 } } K/ GK. Die protection模具保護裝置! h3 r' T0 @6 w0 z/ q' K7 M% v
L. Shear clearances沖裁間隙
, m, L/ G+ C) z& J. r1 Q3 R C' XM. Stock guiding and control材料導向及定位
& J. @$ B/ a, u$ U( o" N8 h8 yN. Die material模具材料" ~1 e7 L' v* n' ]
O. Parallels墊腳/ m- ^5 j0 s1 ~( a
P. Dowels合銷
2 {6 z% E( D% D4 vQ. Punches, buttons, and retainers 沖頭，鑲件以及固定器( {: R) D2 r0 i9 [1 y; m
R. Springs彈簧( e" R R ?5 a9 V
S. Strippers脫料裝置
6 t7 @4 U& v) } \( }0 _; OT. Nitrogen systems氮氣系統6 m& e) W1 J& \. M8 r: r2 X; m: a0 q
U. Positive knockouts正面取出
7 O' D% g& V1 B& k2 sV. Pressure pins頂料銷
# X: {3 z6 l F$ vX. Forming and drawing dies成型及拉伸模具
+ A$ X# L6 ^! r0 w- {3 j% AY. Cam and slide type dies凸輪和滑塊式模具
; ?" }/ S9 q/ K$ A0 z' NVI. Stamping and marking 鋼印及標記* x: u3 i; \; s- u# L. I
VII. Tryout and approval to ship 試模及船運
8 s2 L4 C7 F2 f5 r2 Z: ?+ Z; p4 XVIII. Tryout, recertification, and final approval 試模，證明及最終承認
" ]+ P9 Z7 Y* K9 r" CIX. Payment terms 付款條約; }) Y# c5 ?+ U; K6 C/ j/ u! t
X. Substitutions(spare parts) 備件 # G& g. p, L7 m5 e) \
XI. Changes設變
( N" z) q: }5 {3 w% X4 UAny deviation from this Die Building Requirements & Specifications will require a written request from vendor to the Su-dan Corporation Project Engineer.& Q' O4 Q0 ]( u8 c( z2 d; m
如有任何違背本份模具制造要求及規范，供應商都需向 Su-dan項目工程師提供一份書面要求。
8 S- h3 Y( L$ t9 kI. Purpose 目的
+ K/ H- ?& Q% F: w7 o6 \A. The purpose of this metal stamping die standard is to provide detailed instructions for use in the design, construction, and testing of all metal stamping dies supplied to the Su-dan Corporation6 h5 ]1 Y# Y7 |, V
本份模具標準是向所有提供給Su-dan公司的五金模具的設計、組立、試模提供細節指導。5 e7 k9 j. p3 p; M1 n
1.Su-dan requires die(s) to produce finished parts that conform to:( b. M/ O8 l. g7 l
Su-dan要求模具制造的產品應與以下保證一致：
) ?( X* ~- c2 s; w9 s. ^, Xa. The part drawing. 產品圖面
9 F" @- _/ [0 ]" J4 n7 f% w W2 Yb.Including geometric dimensioning and tolerancing.
5 C+ Q$ y" R) w: e! g* m形狀尺寸及公差
6 u1 J2 e2 a' a( G( |% b6 Q4 Nc.Requirements for first parts approval process.& e5 A% w7 f2 i' }3 B! t
首件承認程序要求% |+ S _( S$ V% H% ~9 M
2.This standard and the specifications referenced herein are issued to:
* B9 z6 d; s5 q( k1 V8 J+ ~本標準是應用：
% ]0 v3 `3 E) J" |/ ia.Define the general classifications of metal stamping dies for Su-dan. 定Su-dan五金模具分類" ]/ f; c: k0 b! [$ |, ~$ j
b.Reduce the dies design and build costs by: 通過以下條款降低模具設計及組立成本
$ g* B* Y, c5 V) G* W9 ~- V(1)Standardization of design, which will decrease review time and expense. ( F" [" C) A8 \, \+ F+ @
設計標準化將降低審圖時間及成本
' [5 ?+ [$ M- R$ n5 k# s(2) Using commercially available die components. 使用標準件
! S! P$ b; c' C/ ]2 x5 Ec.Assure the safety of Su-dan personnel. 確保Su-dan員工安全% T! q# Z. ~1 d2 d; J8 p9 F' Q
d.Promote superior tool design and consistent die making practices.
9 @* Z9 L/ }' t- ^! z* `# `提升模具設計能力及協調模具制造習慣# z+ G3 h5 A% E& q2 U' t' y
II. Scope
/ h, ^8 R$ ]& X+ DA. All metal stamping dies supplied to Su-dan will comply with the requirements specified herein and as stated in the die design and construction data sheets.$ |+ G/ A/ u5 A9 {
所有供應給Su-dan的鐵件模具必須遵守這份指定的及在模具設計及組裝表冊里規定的要求; ~, g- D# p3 c2 U3 C) X! q# h$ O( ^
III. Die Classifications 模具級別; t+ C' Y" o0 w: [8 ]1 D R( B
A. All dies will be constructed for inter-changeability of perishable die blocks, punches, retainers, die buttons, and pilots.
; P s; n# @! s; {, Y模具需保證易壞的鑲快、沖頭、固定器、引導沖組裝的易換性。7 X6 u6 t; N8 H* g/ g
B. Die material requirements: 模具材質要求
+ b! ^9 j9 y0 ^Die Component Description模具組件名稱Die Material Type材質種類( V2 I. p3 r I9 b+ z
Die steel 模板D2 or better" Y; e6 Z5 X9 d, h, X' G7 o% R
Filler steel 導料板 HRS/CRS" I) n' T5 t! t! I
Buttons 鑲件M-2
5 F5 [+ O' R1 s8 VPilots 引導沖M-2
, t7 D7 W- u, Q4 ]! z6 ePunches 沖頭M-2
$ i# W& x. x" {, H2 U1 \7 v! ?4 r/ uButtons & punch retainers 鑲件及沖頭固定裝置 A2, 6150,
3 V& Z" r- P3 E9 H2 N: O! D-4140 steel - hardened
* a! v. C1 i4 D8 I# FPressure pads 壓料墊板 6150 or 4140 steel -hardened (See p.17, S-16)9 [! d5 a0 T7 O& O- w7 ?# p- t& {
Stripper windows 脫料板快拆窗口 6150, 4140 or 0-1 steel hardened
& H# }2 T% ?, c* U1 G-(See p. 17, S-16)1 d0 P' }; E( {# a9 p# T/ V
Form steel成型D2 or better
9 A. m2 @' V( @! F+ CIn any application where Su-dan is stamping a high strength or high carbon material the use of CPM-4, CPM10V, and CRU-Wear material with a surface coating should be discussed.$ p6 M P$ @& H; ~2 r$ Y5 V
在Su-dan沖壓高強度及高碳材質的地方，如應用……表面強化需討論) d( B# u) u$ y0 n" _: a* v% O5 x0 n, s' W
IV. Metal Stamping Dies - General Requirements: 五金模具——一般要求; r. ~# @9 {) o* \ l
A. Die design and construction data sheet: 模具設計與組立數據表. @4 G/ u% H( I2 T3 t
1. The Su-dan Engineer shall complete and submit data sheet with each die proposal request (Including shut height, feed levels, parallels, etc.).7 s6 B; P) C. B6 r0 X# W
Su-dan工程師應填寫及提供每一套模具方案要求的資料表（包括閉模高度、送料高度、墊腳等）0 S* a9 @8 }" s
2. Data sheet will be updated at final die design review, including the Project Engineer and the vendor’s recommendations, which will become part of the general die specifications.
2 r2 ]# X( z$ R0 p資料表在最終模具審核時應該更新，項目工程師及供應商的建議都將成為普通模具規范的一部分。 |
發表于 2009-3-22 14:40:27
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